Sustainability, flexibility, and functionality: How we future proof industrial projects
As a construction company specialising in industrial construction, we know that future proofing isn’t just a nice-to-have; it’s critical to ensuring our clients stay competitive, efficient, and sustainable, well into the future.
From energy-efficient systems to high-performance structures, let’s look at two of our most recent industrial projects to determine how we bring future proof thinking into every project we deliver here at IDC Construct.
Energy Efficiency: Construction that saves over time
Energy efficiency is built into every project we deliver, because long-term operating costs matter just as much as upfront construction budgets. We incorporate both passive and active energy-saving solutions to ensure our clients’ facilities are not only environmentally responsible but also cost-effective.
In our CQ Frames and Trusses project, as well as our Hyundai Rotem manufacturing facility (both located in Maryborough West), we tackled the region’s warm, wet climate head on, with a design that includes a raised ridge vent along the full roofline for natural ventilation and temperature control. We also installed large, open doors on both sides of the building to maximise cross flow ventilation and deliver a cooler, more comfortable workspaces.
To support the facility’s net zero emissions goal, a 330kW solar power system was installed at CQ, significantly offsetting grid dependency, and reducing carbon footprint. We also implemented a comprehensive stormwater management plan to ensure water is efficiently drained, protecting critical infrastructure and stored timber frames and trusses from long-term water exposure.
Smart, Flexible Design: Structures that adapt and evolve
We understand that industrial needs evolve, so our facilities are designed and built with flexibility in mind. Whether it’s allowing for future equipment upgrades or workflow changes, we deliver buildings that are ready to adapt.
Take our work on the Hyundai Rotem facility. Early in the design phase, we collaborated closely with stakeholders to deliver an isolated building with strategic boundary offsets. This approach not only ensured compliance with fire safety regulations but also led to significant cost savings by reducing the need for extensive fire protection infrastructure.
At our CQ project, flexibility was achieved through structural innovation. The use of light gauge material and a webbed truss design enabled a 50-metre clearspan across 104 metres, creating a vast open floor plan free from internal supports. This gave CQ the freedom to reconfigure their equipment layout to suit operational demands until they had created the most efficient manufacturing flows possible. The result is a highly functional space that can support change without costly rework.
Engineering Innovation: Pushing the limits of what’s possible
We pride ourselves on taking on complex structural challenges—and delivering them with confidence.
In the Hyundai Rotem facility, the structure was able to support eleven 10-tonne travelling gantry cranes with 20-metre spans. This level of capacity required meticulous engineering and precision construction, pushing the limits of structural performance while ensuring smooth, safe operations for heavy-duty manufacturing.
Similarly, the webbed truss design and 50 clear span at our CQ project is considered a major engineering achievement. This expansive, unobstructed interior enables efficient machinery movement and maximised operational space. The facility also features a 6m cantilevered awning and clear under-roof design, making it ideal for equipment like low-mast forklifts and streamlining day-to-day logistics.
Site-Wide Planning: Built for flow and function
We approach every project with a whole-site perspective. Our facilities support logistics, access, and safety from the ground up.
We ensured the CQ site included a carefully calculated truck turning circle, allowing for efficient traffic movement and delivery operations—critical for a high-functioning manufacturing plant. Every site layout we deliver considers workflow efficiency, future expansion potential, and ongoing maintenance needs.
Final Word: Building beyond the blueprint
At IDC Construct, we future proof industrial and manufacturing facilities by thinking beyond construction. We look at performance, sustainability, flexibility, and functionality through a long-term lens. Our Hyundai Rotem and CQ projects are just two examples of how we deliver facilities that don’t just meet today’s needs but anticipate tomorrow’s.
If you’re planning a new industrial facility, let’s talk. We’ll help you build for the future today.
